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Designer King
Join Date: Mar 2004
Location: Toronto, ON Canada
Posts: 5,499
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After a Backfire, What Could be Wrong?
During an incorrect WUR testing procedure, I heard an extremely loud "SNAP" sound coming from the engine area. After that, the engine wouldn't start. Previously, the engine started, but ran w/ rich symptoms because the WUR wouldn't "warm up"/raise the CPs.
The likeliest scenario seems to be that I blew the airbox, as I had tried to start the engine w/ a CP that was now set too high for the temps . Even though I had a functioning popoff valve, the backfire apparently was too extreme. Since I won't be able to do a partial engine drop to check the box until next week, I have several questions in the meantime: 1. What else can I check? The sensor plate and the rubber boot above seem fine, and I've felt aroud the box, components and hoses. 2. Could there be internal damage to the engine, say a broken valve spring or other component, that is causing the engine to fail to start? 3. Could the attempts @ restarting cause a hydro lock? Over time, will any excess fuel drain from the cylinders?
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Paul Yellow 77 Sunroof Coupe/cork interior; 3.2L SS '80 engine/10.3:1/No O2; Carrera Tensioners; 11 Blade Fan; Turbo tie rods; Bilstein B6; 28 tube Cooler; SSI, Dansk; MSD/Blaster; 16x7" Fuchs/205/50 Firestone Firehawk Indy 500s; PCA/UCR, MID9 Never leave well enough alone |
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Moderator
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Sounds like what happens when you blow a CIS airbox
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Bill Verburg '76 Carrera 3.6RS(nee C3/hotrod), '95 993RS/CS(clone) | Pelican Home |Rennlist Wheels |Rennlist Brakes | |
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1980 911 SC
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From my exoeriences I would double check around the pop off seal first. If its the toilet seat type especially. Mine had a hairline crack in the sealant holding it in (caused by a very loud backfire). It seemed ok and felt very secure but was sucking just enough air to screw things up.
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Life's a Beach |
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1980 911 SC
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Violent backfire
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Life's a Beach |
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Author of "101 Projects"
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99.9% - there's something that got blown off that you just can't see. When you find it you will say "oh, that's what it is". It's probably creating a huge vacuum leak in there. Keep looking around. With a popoff valve installed, it's unlikely that your box blew up, but you probably blew off a hose or something...
-Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series • 101 Projects for Your Porsche 911 • How to Rebuild & Modify Porsche 911 Engines • 101 Projects for Your Porsche Boxster & Cayman • 101 Projects for Your Porsche 996 / 997 • SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Designer King
Join Date: Mar 2004
Location: Toronto, ON Canada
Posts: 5,499
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I just went out to check for hoses, etc. Still couldn't find anything, and all the airbox screws look tight. The popoff valve looks really secure too. I'm going in w/ a flashlight tomorrow and check further. Maybe there's a hairline crack somewhere I'm just not seeing yet. And I think I'll try sealing around the popoff valve just in case.
BTW what about my other questions: Any chance there's an internal engine issue? A bent valve or broken spring? What about hydraulic locking from excess fuel? Will the excess fuel eventually leak past the cylinders into the oil?
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Paul Yellow 77 Sunroof Coupe/cork interior; 3.2L SS '80 engine/10.3:1/No O2; Carrera Tensioners; 11 Blade Fan; Turbo tie rods; Bilstein B6; 28 tube Cooler; SSI, Dansk; MSD/Blaster; 16x7" Fuchs/205/50 Firestone Firehawk Indy 500s; PCA/UCR, MID9 Never leave well enough alone Last edited by Paulporsche; 04-18-2009 at 03:10 PM.. |
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Designer King
Join Date: Mar 2004
Location: Toronto, ON Canada
Posts: 5,499
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Thanks to fireant for posting the MM (I know) video in the "Air box help" thread.
Just a bump to see if there are any comments re internal engine damage and hydro locking.
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Paul Yellow 77 Sunroof Coupe/cork interior; 3.2L SS '80 engine/10.3:1/No O2; Carrera Tensioners; 11 Blade Fan; Turbo tie rods; Bilstein B6; 28 tube Cooler; SSI, Dansk; MSD/Blaster; 16x7" Fuchs/205/50 Firestone Firehawk Indy 500s; PCA/UCR, MID9 Never leave well enough alone |
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Registered
Join Date: Jul 2001
Location: mt. vernon Wa. USA
Posts: 8,710
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recheck your popoff valve. Even if the bonder is still ok, make sure that the lead is closing all the way and that the o-ring seal under the lid is present and working.
regards, al
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[B]Current projects: 69-911.5, Previous:73 911X (off to SanFrancisco/racing in Germany).77 911S (NY), 71E (France/Corsica), 66-912 ( France), 1970 914X (Wisconsin) 76 911S roller..off to Florida/Germany RGruppe #669 http://www.x-faktory.com/ |
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Registered
Join Date: Oct 2005
Location: Capistrano Beach, Ca.
Posts: 7,235
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Paul,
This may sound obvious, but don't forget to get a mirror and look in back (actually front) of the engine--between the firewall and the CIS. There are vacuum hoses there that could be cracked or blown off. Also, are you certain you are getting spark? I ask because even with a blown box, you should be getting some brief running from the cold start injector--unless that has been disabled also.
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L.J. Recovering Porsche-holic Gave up trying to stay clean Stabilized on a Pelican I.V. drip |
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Registered
Join Date: Jul 2007
Location: Taoos New Mexico
Posts: 661
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I had a metering plate get bent once even with the pop off valve in place. I've also seen them blow a hole on the bottom side of the air box. Good luck.
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Designer King
Join Date: Mar 2004
Location: Toronto, ON Canada
Posts: 5,499
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Thanks, guys. I noticed Davyboy removed/replaced his airbox w/ the engine in place. I'm going to try that first. If it gets too tricky, I'll do a partial engine drop.
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Paul Yellow 77 Sunroof Coupe/cork interior; 3.2L SS '80 engine/10.3:1/No O2; Carrera Tensioners; 11 Blade Fan; Turbo tie rods; Bilstein B6; 28 tube Cooler; SSI, Dansk; MSD/Blaster; 16x7" Fuchs/205/50 Firestone Firehawk Indy 500s; PCA/UCR, MID9 Never leave well enough alone |
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Author of "101 Projects"
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You can remove one of the vacuum hoses and pull a vacuum on it (even by sucking). If there is a leak, it won't hold vacuum...
-Wayne
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Wayne R. Dempsey, Founder, Pelican Parts Inc., and Author of: 101 Projects for Your BMW 3-Series • 101 Projects for Your Porsche 911 • How to Rebuild & Modify Porsche 911 Engines • 101 Projects for Your Porsche Boxster & Cayman • 101 Projects for Your Porsche 996 / 997 • SPEED READ: Porsche 911 Check out our new site: Dempsey Motorsports |
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Designer King
Join Date: Mar 2004
Location: Toronto, ON Canada
Posts: 5,499
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I'll try that. Thanks, Wayne.
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Paul Yellow 77 Sunroof Coupe/cork interior; 3.2L SS '80 engine/10.3:1/No O2; Carrera Tensioners; 11 Blade Fan; Turbo tie rods; Bilstein B6; 28 tube Cooler; SSI, Dansk; MSD/Blaster; 16x7" Fuchs/205/50 Firestone Firehawk Indy 500s; PCA/UCR, MID9 Never leave well enough alone |
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