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How far can I go without this?

Just the one broken headstud from a 1982 sc




Old 02-16-2013, 12:44 PM
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Just the one? Did you check all of the others? If the rest of them are maintaining the proper torque, you can go a long time.
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Old 02-16-2013, 12:46 PM
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1 KM or 100,000 KM's. It's a crapshoot. The longer you wait, the more possibility of damage to your head and cylinder where it is broken.
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Old 02-16-2013, 12:48 PM
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Originally Posted by Rot 911 View Post
Just the one? Did you check all of the others? If the rest of them are maintaining the proper torque, you can go a long time.
Yep - and I was knda hpoing to put it off for a couple of years or so...

Not sure when the VCs were last removed - could have done 50K miles without it already for all I know..
Old 02-16-2013, 12:50 PM
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I drove on mine for a year. The PO did't know about it so who knows how long it went. When I finally tore it down to replace the dilavar studs, there was no damage to the head yet.
Old 02-16-2013, 12:52 PM
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Originally Posted by jchris View Post
I drove on mine for a year. The PO did't know about it so who knows how long it went. When I finally tore it down to replace the dilavar studs, there was no damage to the head yet.
How many miles?
Old 02-16-2013, 12:56 PM
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Originally Posted by mr911er View Post
Not sure when the VCs were last removed - could have done 50K miles without it already for all I know..
You never adjust your valves?

JR
Old 02-16-2013, 01:41 PM
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This guy drove around with one broken stud -

broken head stud and related damage
Old 02-16-2013, 01:50 PM
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The long and short of it is I don't know. I discovered the broken stud when adjusting the valves right after I bought it. It looked more corroded than yours. I think it was broken for a while. I drove 2000 ish miles more before tearing it down. I may be an outlier but mine turned out ok. Keep a close eye on it though.
Old 02-16-2013, 02:29 PM
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Just out of curiosity, which motor did this come out of?
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Old 02-16-2013, 04:08 PM
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You never adjust your valves?

JR
Just bought the car...there is a service history but not sure when the valves were done last. Nuts and rocker covers were pretty messy so I think its been a while.
Old 02-16-2013, 10:58 PM
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Just out of curiosity, which motor did this come out of?
Its from a 3.0 l 1982 SC - lower - its on the right side - the stud nearest the front of the car.

I was expecting the black coated studs.
Old 02-16-2013, 11:08 PM
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Unless the car is a total basket case and something you consider disposable, I would go ahead and get all the studs replaced.

Yes, it is a nice chunk of coin, but I would also search the Engine Rebuild forum as well as this forum and get a feel for the added cost of what head and cylinder damage could cost.
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Old 02-17-2013, 04:05 AM
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If it broke in the middle of the case somewhat, cyl 2 and 5, could last a while as the cam tower kinda keep everything together, if on the out side of cyl 1,3,4 or six, it could start making a poping sound on acceleration as soon as the little alum. seal breaks between the head and jug, time to fix once you hear the popping, as damage is now being done.
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fully disassembled, blasted, customized and restored 75 targa with factory hard top, 993 style turbo ft fenders, steel flares, C2 bumpers and rockers, 82 3.0 sc 9.5/1 engine with PMS flywheel, 964 cams, flowed heads, ssi's short geared 915 w/lsd, polybronze, bilstein,working lambda, modified and highly tuned cis, tensioners, pop valve, backdated exhaust and heater, 2300 lbs. no bolt left untouched. 1970 911E. Nice car but needs a re-do.
Old 02-17-2013, 04:19 AM
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damage from a boken head stud. The head and jug sealing suface get beat to crap. Just more machine work and more $$
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fully disassembled, blasted, customized and restored 75 targa with factory hard top, 993 style turbo ft fenders, steel flares, C2 bumpers and rockers, 82 3.0 sc 9.5/1 engine with PMS flywheel, 964 cams, flowed heads, ssi's short geared 915 w/lsd, polybronze, bilstein,working lambda, modified and highly tuned cis, tensioners, pop valve, backdated exhaust and heater, 2300 lbs. no bolt left untouched. 1970 911E. Nice car but needs a re-do.
Old 02-17-2013, 04:22 AM
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Just a Question,I'm new to P-cars. Why can't he just replace the broken head bolt,seems he got the bolt out. Until he can either afford to or have it fixed when rebuilding engine. If it runs fine and to prevent any further damage replace the bolt and re torque the head? Maybe a compression test and leak down test could help decide that?

Last edited by nowaydude; 02-17-2013 at 04:54 AM..
Old 02-17-2013, 04:46 AM
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Quote:
Originally Posted by nowaydude View Post
Just a Question,I'm new to P-cars. Why can't he just replace the broken head bolt,seems he got the bolt out. Until he can either afford to or have it fixed when rebuilding engine. If it runs fine and to prevent any further damage replace the bolt and re torque the head?
The other half of the stud is still in the case. They do not use head bolts. To replace one stud, the engine has to come out and be torn down anyway, so you might as well just replace all the studs like others have already said.
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Old 02-17-2013, 04:53 AM
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OH!!! I see,I thought the hex part was the bolt head,didn't see the threads inside? It's actually a nut. Thanks
Old 02-17-2013, 05:12 AM
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Quote:
Originally Posted by nowaydude View Post
OH!!! I see,I thought the hex part was the bolt head,didn't see the threads inside? It's actually a nut. Thanks
No problem! 911's are very different than many "normal" cars.
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Old 02-17-2013, 05:36 AM
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See post #52 of this thread for a really ingenious tool. Might be worth a shot. My 82 SC engine is an early one of that production run, like 64C00097, and if Hans or Frans were as liberal with the loctite on your studs as they were with mine, it's going to be a tough go.

I will say this: You are at a cross-roads and the next thing you need to determine is whether or not you have the Mahle Nikasil pistons/cylinders or the KS Alusil pistons/cylinders. Do some homework before you decide to tear things down and pitch the piston rings in a pile on your work bench.


Broken head removal without engine disassembly - insanity?


Last edited by SCadaddle; 02-17-2013 at 07:24 AM..
Old 02-17-2013, 07:21 AM
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