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I do all my own tricks
 
Join Date: Jul 2011
Location: IL
Posts: 38
924S water in oil

I just did a head gasket on my 87 924's, started it up and it ran fine(no smoke or misfire), I let the car sit for 2 days and all of my coolant is in the oil pan, What could cause this much coolant to go to the oil pan?

-I had the head machined and pressure checked while it was off
-I just pulled the spark plugs and they look good, no signs of coolant
-It did not blow smoke when I started it, and it has 4-5 bar of oil pressure at idle
-Compression test
1: 165 psi
2: 160 psi
3: 160 psi
4: 155 psi

I was thinking the oil cooler broke, or a possible cracked block.

What do you guys think?
Thanks,
Joey

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87 924S 172,000 miles

Last edited by 99TJSahara; 06-19-2012 at 06:34 PM.. Reason: added compression test results
Old 06-19-2012, 05:09 PM
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ALL the coolant?

It still runs? What is your compression?
.
You sure the coolant didn't get in there when you took the head off?
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Old 06-19-2012, 05:55 PM
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Quote:
Originally Posted by mikepellegrini View Post
ALL the coolant?

It still runs? What is your compression?
.
You sure the coolant didn't get in there when you took the head off?
I did not run it again after I saw there was water in the oil(as I don't want to ruin the main/rod bearings)

I would say 80-90% of the water(the reservoir is empty, and it's more than 1/2 way up the dipstick), and I'm sure it's not from when I removed head as I did an oil change before start-up, and after the the initial start-up I checked the oil and there was no sign of water.

As for compression I'm not sure I haven't had a chance to check it, I did shine a light down in the cylinders and didn't see any signs of water.
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87 924S 172,000 miles

Last edited by 99TJSahara; 06-19-2012 at 06:46 PM..
Old 06-19-2012, 06:04 PM
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Just went out and did a compression test
cyl 1 165
cyl 2 160
cyl 3 160
cyl 4 155

engine has 172k, so the numbers look good to me
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Old 06-19-2012, 06:30 PM
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What was it doing before you took the head off?
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Old 06-19-2012, 07:02 PM
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Quote:
Originally Posted by mikepellegrini View Post
What was it doing before you took the head off?
White smoke out of tail pipe, misfiring, and water in oil, all the tell tale signs of a blown head gasket, once I removed the head I found coolant in cylinders, and pitting on the cylinder head surface.

My guess is the PO overheated the engine because the head gasket was very new and the head surface had scuff marks from someone cleaning the head surface with a buzz-wheel, which tells me they did not have it machined, also the head nuts were way over-torqued

The machine shop I brought it to had to remove somewhere between .006-.010 off the head surface to get it flat.
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87 924S 172,000 miles

Last edited by 99TJSahara; 06-19-2012 at 07:17 PM..
Old 06-19-2012, 07:14 PM
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I had a similar experience with my car
You need to check the oil cooler seals they can bow out causing your issues.
Normally it is always a good idea to replace them anytime you have the head off
Lot easier access!
Good Luck
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Old 06-20-2012, 04:40 AM
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Quote:
Originally Posted by Marcelh View Post
I had a similar experience with my car
You need to check the oil cooler seals they can bow out causing your issues.
Normally it is always a good idea to replace them anytime you have the head off
Lot easier access!
Good Luck
+1

When you did the head, were the oil cooler seals replaced?

John
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Old 06-20-2012, 05:27 AM
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It was not included but I decided it should be done so we did.
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Old 06-20-2012, 06:13 AM
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The seals may be new on the oil cooler, but if it was misaligned during installation, it could have bent the spigot.

Here's a picture of how I found mine after removal.
Old 06-20-2012, 08:26 AM
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The oil cooler seals were not done when I did the head (I should have, but didn't), but could bad oil cooler seals cause this much water to enter the oil? I figured that there would be signs of oil mixing with the water, as the oil is at a much higher pressure than the water would be. So what causes water to enter the oil, but no oil in the cooling system?
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87 924S 172,000 miles

Last edited by 99TJSahara; 06-20-2012 at 10:22 AM..
Old 06-20-2012, 10:15 AM
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Yes this could be your cause, I think that it was my main cause
I thought the head gasket was blown as you normally would but
after taking the head gasket off I saw nothing wrong with the gasket
so I think it was the oil cooler seals the whole time. The coil cooler seals
were upgraded to better ones as the original ones had some design
flaw that would allow them to eventually leak. I don;t know why it only
works in the one direction as far as only coolant in oil and not vice versa
but I think it has to do with the way the fluid flow thru the cooler and the
design of the seals only allows it to mix one way?
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1987 Porsche 924S White
Old 06-20-2012, 12:22 PM
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I believe coolant gets in the oil because the cooling system holds pressure long after the car is off while the oil system doesnt.
Old 06-20-2012, 01:23 PM
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I do all my own tricks
 
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Quote:
Originally Posted by bordin34 View Post
I believe coolant gets in the oil because the cooling system holds pressure long after the car is off while the oil system doesnt.
This may be what's causing it, I'll do the oil cooler seals and see what happens

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Old 06-20-2012, 05:22 PM
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