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Removing some Parts












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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-10-2014, 08:05 AM
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Preparing Parts for Powder Coating

many of the parts are rusty and some rubber sealing are broken













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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-13-2014, 03:25 AM
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Disassembling Cylider Heads for Porting and Replacing Valve Guides




















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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-13-2014, 03:45 AM
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Disassembling Intake Manifold

















looks bad

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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-13-2014, 04:24 AM
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Porting Cylinder Heads

before i bring the cylinder heads to the shop (for replacing the valve guides) i porting the Heads myself.
Intake to 36mm
Exhaust to 38mm
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods

Last edited by 930/66; 07-13-2014 at 06:05 AM..
Old 07-13-2014, 05:59 AM
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Intake 32 to 36mm











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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-13-2014, 06:09 AM
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Exhaust to 38mm











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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-13-2014, 06:12 AM
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Intake Manifold ported to 36mm

all with a milling cutter







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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-13-2014, 06:37 AM
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Awesome Project!
Old 07-13-2014, 08:30 AM
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Some Parts have arrived by Post

I have many parts from Pelikan Members...Thank You!!!

The Mahle 3.4L full finned Pistons and Cylinders (used) come from tomdeq he converted his 930 back to stock.
The Camshafts 964 with no wear / pitting are from Anastasios also used Parts.















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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-16-2014, 10:15 AM
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964 Camshaft

I had to modify the camshaft for the 930.

left: extender for scavenge pump
right: remove power steering pump adapter













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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-16-2014, 11:49 AM
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P/C Mahle 3.4 7:5:1

general condition is good

2 piston rings and 1 oil scraper ring were broken, it was not easy to get new one`s.
there are 2 different versions of the 3.4 liter set.
only RUF in Germany had new one.

I modified the cylinder (old school know how)







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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-16-2014, 12:01 PM
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1000 pics and not even close to re-assembly

Nice, go on buddy!
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Roland

930 Turbo '81 Too many modifications to list
Old 07-16-2014, 02:47 PM
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Quote:
Originally Posted by proffighter View Post
1000 pics and not even close to re-assembly

Nice, go on buddy!

I know I'm not the man of 1000 words but with 1000 pics
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-21-2014, 11:22 AM
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Splitting the Crankcase









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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-21-2014, 11:27 AM
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Bearing Shell Main Bearings / Intermedia Shaft

Looks not to bad:














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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-21-2014, 11:36 AM
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Please tell why you made the cut-outs in the cylinders.

I know why we did it on two-stroke engines, but gather this is not the same.
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Jesper
Carrera 3.0 1975
930 1978 OEM Matte Schwartz, ANDIAL IC, BL WUR, SC cams. LMA-3 w. XD-16 and CP transducer
www.stauningwhisky.dk
Old 07-21-2014, 09:01 PM
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That's a classic tuning procedure (boattailing) to relieve gas exchange or breathing between the cylinders and the crankcase (volume below the piston). According Bruce Anderson 10 more hp for a 2 liter engine. This needs also machining the crankcase like this which correspond (red) to the slots in the cylinders:






I do not have seen any dyno to proof, but because I don't see any downside except the work it's worth a try
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Roland

930 Turbo '81 Too many modifications to list
Old 07-22-2014, 03:44 AM
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Quote:
Originally Posted by proffighter View Post
That's a classic tuning procedure (boattailing) to relieve gas exchange or breathing between the cylinders and the crankcase (volume below the piston). According Bruce Anderson 10 more hp for a 2 liter engine. This needs also machining the crankcase like this which correspond (red) to the slots in the cylinders:

I do not have seen any dyno to proof, but because I don't see any downside except the work it's worth a try
Thank you Roland for the illustration!

I have picture from the Bruce Anderson Book (German Version from Roland)
This modification was made at all the factory 2 liter racing engines.







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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-22-2014, 09:21 AM
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Disassembling Crankshaft

The bearings and surfaces are in good condition.










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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-22-2014, 09:52 AM
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