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Another 930 Engine Conversion

This conversion report is a good possibility to introduce myself and my Car.
I drive the car for 14 years it`s black / black with RUF Wheels
It`s a 87-er. 930 with 4-Speed Transmission before beginning the conversion was all original.
It`s not the first conversion and rebuilding on this Car, but now i start from zero.
The Transmission I have revised five years ago and the Suspension 2 years ago.

Some pictures of the Car:




My Parts List:

Mahle P/C 3.4 7.5:1
964 Cams
Intercooler Longneck from Turbokraft
Tial Wastegate
Headers with heat port size 38mm from Rarly8
Turbocharger K27/29 from Rarly8
Oil feed line from Turbokraft
CIS Injector Blocks port size 36mm from Turbokraft
Rocker Shaft Set from Turbokraft
Rocker Shaft Seal Set from Turbokraft
Flyweel Clutch Set from Patrick Motorsport
Supertec Head Studs and Engine Seal Kit
High Torque Starter
D-Zug 935 Style Crankshaft Pulley
Zeitronics ZT-II
and a long List of Parts from Pelicanparts

The modifications I will describe during the report...

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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods

Last edited by 930/66; 07-11-2014 at 11:21 PM..
Old 07-07-2014, 10:42 AM
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engine removal



Helpful Tool from a Friend:



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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-07-2014, 10:55 AM
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Very cool posting! Will be following with great interest... GOOD LUCK!
Old 07-08-2014, 05:07 AM
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Sources of Information

Thanks Joe


I have used various sources of information:





I also used my Porsche Service Manuels and not to forget the help of porsche friends.
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-08-2014, 07:29 AM
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before I had the motor removed I always expand the heat exchangers, Intercooler and airfilter box.


generally ran the motor without problems with little oil leaks




start with strip down the engine



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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-08-2014, 08:05 AM
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Strip down




Good old 3LDZ




another Oil leak left side
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-08-2014, 10:05 AM
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more pictures








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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-08-2014, 10:19 AM
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Clutch and Flyweel removing

last change of the Clutch is 45t Miles ago (with about 413 Pound Force on the Crank)





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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-08-2014, 10:41 AM
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Tensioner, Camshaft sprocket, Chain Housing Removal

Chain Housing left Side





camshaft sprocket flange


endplate


left chain housing



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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-09-2014, 08:40 AM
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Rocker Arm, Camshaft Removal

remove all rocker arm and shaft components no oil leak at all


some wear






remove camshaft from housing

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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-09-2014, 09:58 AM
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Camshaft Housing / Heads Removal















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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-09-2014, 10:21 AM
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Hi swiss fellow

Nice, keep going with a lot of pics.

BTW your thread is listed in the Pelican newsletter, congratulations
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Roland

930 Turbo '81 Too many modifications to list
Old 07-09-2014, 02:16 PM
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Subscribed!
Old 07-09-2014, 03:02 PM
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Always interested in this, as I've never rebuilt an engine before. #bucketlist
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Old 07-09-2014, 03:42 PM
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Thanks for all the pictures! I know you always have to remember to grab the camera instead of loosening that next fastener.

Good luck, will be watching as you go through this.

Keith
Old 07-09-2014, 04:08 PM
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Those pics bring back memories to me. Best of luck with your rebuild!

Eric
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“It all began when I was looking around but couldn’t find the car of my dreams anywhere. So I decided to build it myself.” - Ferry Porsche
Old 07-09-2014, 05:36 PM
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Excellent work. Looking forward to updates
Old 07-10-2014, 01:12 AM
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Quote:
Originally Posted by proffighter View Post
Hi swiss fellow

Nice, keep going with a lot of pics.

BTW your thread is listed in the Pelican newsletter, congratulations
Hi Roland

believe me there are many more pictures

I have see it in the newsletter i love this section:

And check out his home-made engine and transmission stand!
he is really practical for working, the angle can be easily adjusted for removing and installing
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-10-2014, 07:14 AM
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@all

Thank you Folks

working and make some pictures are not always so easy... need some more time.
For the assembling for me as a DIY it`s a good help
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-10-2014, 07:24 AM
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Removing Air Guide Plates / Piston Cylinders /Dilavar Studs

air guide plates




removing pistons and cylinders









dilavar studs / just 2 off 24 have make some problems (heating the loctite helps)
just with 2 nuts an 2 wrench








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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-10-2014, 07:50 AM
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