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Removing some Parts
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Preparing Parts for Powder Coating
many of the parts are rusty and some rubber sealing are broken
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Disassembling Cylider Heads for Porting and Replacing Valve Guides
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Disassembling Intake Manifold
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Porting Cylinder Heads
before i bring the cylinder heads to the shop (for replacing the valve guides) i porting the Heads myself.
Intake to 36mm Exhaust to 38mm
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods Last edited by 930/66; 07-13-2014 at 06:05 AM.. |
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Intake 32 to 36mm
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Exhaust to 38mm
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Intake Manifold ported to 36mm
all with a milling cutter
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Registered User
Join Date: Nov 2011
Posts: 115
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Awesome Project!
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Some Parts have arrived by Post
I have many parts from Pelikan Members...Thank You!!!
The Mahle 3.4L full finned Pistons and Cylinders (used) come from tomdeq he converted his 930 back to stock. The Camshafts 964 with no wear / pitting are from Anastasios also used Parts. ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]()
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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964 Camshaft
I had to modify the camshaft for the 930.
left: extender for scavenge pump right: remove power steering pump adapter ![]() ![]() ![]() ![]() ![]() ![]() ![]()
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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P/C Mahle 3.4 7:5:1
general condition is good
2 piston rings and 1 oil scraper ring were broken, it was not easy to get new one`s. there are 2 different versions of the 3.4 liter set. only RUF in Germany had new one. I modified the cylinder (old school know how) ![]() ![]() ![]() ![]()
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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1000 pics and not even close to re-assembly
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Roland 930 Turbo '81 Too many modifications to list |
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Quote:
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Splitting the Crankcase
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Bearing Shell Main Bearings / Intermedia Shaft
Looks not to bad:
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Please tell why you made the cut-outs in the cylinders.
I know why we did it on two-stroke engines, but gather this is not the same.
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Jesper Carrera 3.0 1975 930 1978 OEM Matte Schwartz, ANDIAL IC, BL WUR, SC cams. LMA-3 w. XD-16 and CP transducer www.stauningwhisky.dk |
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That's a classic tuning procedure (boattailing) to relieve gas exchange or breathing between the cylinders and the crankcase (volume below the piston). According Bruce Anderson 10 more hp for a 2 liter engine. This needs also machining the crankcase like this which correspond (red) to the slots in the cylinders:
![]() ![]() I do not have seen any dyno to proof, but because I don't see any downside except the work it's worth a try
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Roland 930 Turbo '81 Too many modifications to list |
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Quote:
I have picture from the Bruce Anderson Book (German Version from Roland) This modification was made at all the factory 2 liter racing engines. ![]() ![]() ![]() ![]()
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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Disassembling Crankshaft
The bearings and surfaces are in good condition.
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods |
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