Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rating: Thread Rating: 10 votes, 4.20 average.
Author
Thread Post New Thread    Reply
Registered
 
l_turn9's Avatar
 
Join Date: Jun 2006
Location: Chester, Va
Posts: 310
Garage
Take a look at this thread - turn signal switch quick fix pictures
It has photos showing the contacts inside the switch and their position. It is sometimes possible to fix the contacts by bending them, but IMO, it's better to buy a new switch as you don't want to be driving along one night and have your "fix" fail leaving you at 60mph in the dark of the night. New SWF Turn Signal Switches can be found for between $125 and $150. This is a safety issue and just as easily as you lost the low beams, the other light positions could stop working as well. The lights stop working when the contacts stop touching the proper matching contact. But something has caused the contacts to become misaligned.
Good luck!


Last edited by l_turn9; 01-11-2016 at 07:26 AM..
Old 01-11-2016, 07:24 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #181 (permalink)
Member 911 Anonymous
 
DRACO A5OG's Avatar
 
Join Date: Sep 2007
Location: Rancho Palos Verdes
Posts: 14,329
Garage
Send a message via Skype™ to DRACO A5OG
^^^ very true and agreed but in writing this, mine and many of us had success so far.

Important thing is, to insure all contact are working properly, If burnt or compromised, then yes, go get a new one but put a relay or you will soon be replacing it.
__________________
'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
PCA/POC
Old 01-11-2016, 07:42 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #182 (permalink)
Registered
 
Join Date: May 2002
Location: St Louis
Posts: 4,211
Did I lose any of the pieces?

I couldn't get the flash feature to work, or get less than 300 ohms across the back contacts (right in front of the turn signal contacts with the short white wire going to it). I got tired of fishing 600 grit sandpaper through the outer contacts pulling the 1/8 inch out with no results. I was also getting the turn signal high beam feature.

I drilled out the rivets and it literally fell apart in my hands with pieces going all over. The rivets were 0.080 so I got some #2-56 -1/2 screws and nuts to put it back together. A 2-56 tap will hold the screws in the turn signal spring bracket but not the switch body. The turn signal cancelling feature was the only hard part to get back together. The spring loaded turn signal contacts at first were hard but after I cut a narrow strip of flashing to hold the contacts in the slots it was easy.



Does anyone know why the top contact (high beams) sags down onto power after a while? Is it the plastic that hold the pivot point deforming and flowing? It happens every couple years now.

__________________
Rick
88 Cab
Old 02-16-2016, 06:49 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #183 (permalink)
Registered
 
Join Date: May 2002
Location: St Louis
Posts: 4,211
Quote:
Originally Posted by l_turn9 View Post
Take a look at this thread - turn signal switch quick fix pictures
It has photos showing the contacts inside the switch and their position. It is sometimes possible to fix the contacts by bending them, but IMO, it's better to buy a new switch as you don't want to be driving along one night and have your "fix" fail leaving you at 60mph in the dark of the night. New SWF Turn Signal Switches can be found for between $125 and $150. This is a safety issue and just as easily as you lost the low beams, the other light positions could stop working as well. The lights stop working when the contacts stop touching the proper matching contact. But something has caused the contacts to become misaligned.
Good luck!
It is a poor design that hasn't been updated and a new switch will soon suffer the same affliction.
__________________
Rick
88 Cab
Old 02-16-2016, 06:54 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #184 (permalink)
Registered
 
Join Date: Jan 2014
Location: Dallas, TX
Posts: 196
Thanks for this thread I was able to fix my dimmer switch issue sort've.

Symptoms were brights were always on and stalk would not stay at dim. When I would put the turn signal on left or right lights would dim and then return back to bright.

Read this post and messed with my contacts. I didn't have the right socket to remove the steering wheel (is it 26mm?) so I just unscrewed the side plastic and wiggled from there. Looked like the bottom (bright) contact was indeed touching the other two however it was so flexible that when I tried to wiggle or bend it down didn't do much for me but I did get it to snap down to the lower contact it would seem. When I went to test the normal dim worked as did the turn signals but brights turned all the lights off.

Here's a youtube video:

https://www.youtube.com/watch?v=jU81ouHT6e8

Perhaps I need to readjust or look to take the steering wheel off and do it properly. Still unsure how I'm going to get that bottom contact to stay by itself.

Also, I just purchased this '87 Carrera and created a YouTube channel to share how much I really don't know what I'm doing. Feel free to check out the other videos. Thanks.
Old 07-25-2016, 06:44 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #185 (permalink)
Registered
 
HarryD's Avatar
 
Join Date: May 2002
Location: Portland, Oregon
Posts: 12,646
Quote:
Originally Posted by HWG09 View Post
Thanks for this thread I was able to fix my dimmer switch issue sort've.

Symptoms were brights were always on and stalk would not stay at dim. When I would put the turn signal on left or right lights would dim and then return back to bright.

Read this post and messed with my contacts. I didn't have the right socket to remove the steering wheel (is it 26mm?) so I just unscrewed the side plastic and wiggled from there. Looked like the bottom (bright) contact was indeed touching the other two however it was so flexible that when I tried to wiggle or bend it down didn't do much for me but I did get it to snap down to the lower contact it would seem. When I went to test the normal dim worked as did the turn signals but brights turned all the lights off.

Here's a youtube video:

https://www.youtube.com/watch?v=jU81ouHT6e8

Perhaps I need to readjust or look to take the steering wheel off and do it properly. Still unsure how I'm going to get that bottom contact to stay by itself.

Also, I just purchased this '87 Carrera and created a YouTube channel to share how much I really don't know what I'm doing. Feel free to check out the other videos. Thanks.
The nut for the steering wheel is a 27 mm socket.
__________________
Harry
1970 VW Sunroof Bus - "The Magic Bus"
1971 Jaguar XKE 2+2 V12 Coupe - {insert name here}
1973.5 911T Targa - "Smokey"
2020 MB E350 4Matic
Old 07-25-2016, 08:32 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #186 (permalink)
 
Member 911 Anonymous
 
DRACO A5OG's Avatar
 
Join Date: Sep 2007
Location: Rancho Palos Verdes
Posts: 14,329
Garage
Send a message via Skype™ to DRACO A5OG
Simple

You tweeked the contact too much, just tweek it back but half way

You see, one contact controls both hi & lo beams
__________________
'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
PCA/POC

Last edited by DRACO A5OG; 07-26-2016 at 07:44 AM..
Old 07-25-2016, 09:04 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #187 (permalink)
Registered
 
Join Date: Jan 2014
Location: Dallas, TX
Posts: 196
Quote:
Originally Posted by HarryD View Post
The nut for the steering wheel is a 27 mm socket.
Thanks, thought I was close.
Old 07-26-2016, 07:34 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #188 (permalink)
Registered
 
Join Date: Jan 2014
Location: Dallas, TX
Posts: 196
Quote:
Originally Posted by DRACO A5OG View Post
Simple

You tweek the contact too much, just tweek it back but half way

You see, one contact controls both hi & lo beams
Gotcha, figured as much but hard to really do it right w/out the steering wheel off.
Old 07-26-2016, 07:51 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #189 (permalink)
Member 911 Anonymous
 
DRACO A5OG's Avatar
 
Join Date: Sep 2007
Location: Rancho Palos Verdes
Posts: 14,329
Garage
Send a message via Skype™ to DRACO A5OG
Would be best to remove the wheel, but please for your safety sake, disconnect the negative side battery when working with electrical, the 12volts will not harm you much but the CCA will or at a minimum remove horn round fuse in frunk fuse panel.

Where are you located, maybe a Pelican can let you borrow a 27MM socket or go to HF and get one cheap, oh yeah you need to torque it too.

Btw, there are 5-6 contact tabs that need to be looked at, cleaned and or tweeked.
__________________
'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
PCA/POC
Old 07-26-2016, 08:13 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #190 (permalink)
Registered
 
Join Date: Jan 2014
Location: Dallas, TX
Posts: 196
Quote:
Originally Posted by DRACO A5OG View Post
Would be best to remove the wheel, but please for your safety sake, disconnect the negative side battery when working with electrical, the 12volts will not harm you much but the CCA will or at a minimum remove horn round fuse in frunk fuse panel.

Where are you located, maybe a Pelican can let you borrow a 27MM socket or go to HF and get one cheap, oh yeah you need to torque it too.

Btw, there are 5-6 contact tabs that need to be looked at, cleaned and or tweeked.
I actually just purchased a socket on Amazon so all good and will definitely remove the negative lead on the battery next time. Thanks!
Old 07-26-2016, 08:23 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #191 (permalink)
Member 911 Anonymous
 
DRACO A5OG's Avatar
 
Join Date: Sep 2007
Location: Rancho Palos Verdes
Posts: 14,329
Garage
Send a message via Skype™ to DRACO A5OG
Awesome

BTW, here is my previous findings and post:
Quote:
Originally Posted by DRACO A5OG View Post
I was already to place a Voodoo spell on Won and order a new switch. $132

But a Previous poster mention a 4th Spring. I was WTF?

OK, after fixing my ghost flash when I used my turn signal, it fixed it so well my flash stopped working after about a month. It worked when tested prior to assemble but past couple of months I have not been able to flash on coming traffic. I guess that is a blessing no road rage from potential hot heads

Any who, I opened her up again and found the 4th and wouldn't you know it 5th spring:

If you look closely between the metal actuator and copper 3rd spring (Hi-Beam) you can see #4 spring as previous poster mentioned. If you un-do the zip tie you will see #5, These are your FLASHER Hi-Beam springs.

#4, in between and just back of #3 and Actuator


#5 just to the right of the Lo-Beam #1 Spring


I bent in the #5 and used emory cloth in between #4 & #5. I used a small phillips to pull down #4 to get the emory cloth in there. Pulled the actuator arm to get better friction with the emory cloth. After a few more adjustments #5 and pulling the actuator, Much SUCCESS!

Won and posters THANK YOU!

Jim
__________________
'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
PCA/POC

Last edited by DRACO A5OG; 07-26-2016 at 10:17 AM..
Old 07-26-2016, 08:39 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #192 (permalink)
Kind of Blue
 
MrBonus's Avatar
 
Join Date: Sep 2010
Location: Delaware
Posts: 2,310
Just ordered the Mitch Leland bushing. I need to knock this project out at the same time.
__________________
1971 911T w/ a 2.7 (ITBs, EFI, a bunch of other stuff, 2180 pounds with fuel)
2024 Ford Bronco Raptor
Old 11-16-2016, 02:55 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #193 (permalink)
Registered
 
Join Date: Sep 2002
Location: Metro NY
Posts: 2,998
Garage
12 year old thread but hey, the car is 31 this year. Every time I used my turn signals, the hi beams would flash and/or stay on. Other than needing to macguyver a puller to pull my Momo standoff spacer off the steering spines, a quick bend of the silver bar and hi-beam contact and I'm back in business. Thanks to all the posters whether you're still here or not.
__________________
Ken
1986 930 2016 R1200RS
Old 05-08-2017, 04:24 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #194 (permalink)
Registered
 
universeman's Avatar
 
Join Date: Oct 2014
Location: Lone Star State
Posts: 1,391
Garage
I've done this fix twice now, haven't yet gotten it right (but did get it better this last time, by bending the silver bar.)

If you're fixing this problem, take your time in there making sure it works well, before you put it all back together! Turn the lights on, turn the wheel, flip the turn signal stalk back and forth - test thoroughly!

Me, I'll be back in there this weekend...
__________________
Jason - Austin, TX
82 911 SC targa (gone, but not forgotten)
92 968 coupe
Old 08-08-2017, 07:07 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #195 (permalink)
Registered
 
theiceman's Avatar
 
Join Date: Feb 2006
Location: Ontario Canada
Posts: 2,947
Quote:
Originally Posted by l_turn9 View Post
Take a look at this thread - turn signal switch quick fix pictures
It has photos showing the contacts inside the switch and their position. It is sometimes possible to fix the contacts by bending them, but IMO, it's better to buy a new switch as you don't want to be driving along one night and have your "fix" fail leaving you at 60mph in the dark of the night. New SWF Turn Signal Switches can be found for between $125 and $150. This is a safety issue and just as easily as you lost the low beams, the other light positions could stop working as well. The lights stop working when the contacts stop touching the proper matching contact. But something has caused the contacts to become misaligned.
Good luck!
I fixed mine over 10 years ago and still absolutely no issues. Don't be such a negative nanny.
I suppose you think everyone should just replace their brake calipers too as the ones they rebuild could fail at any time and cause disaster.
I don't think it's fair to discourage others based on your personal confidence level in your own repairs
Old 08-09-2017, 07:13 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #196 (permalink)
Registered
 
cmcfaul's Avatar
 
Join Date: Feb 2003
Posts: 2,077
Garage
Send a message via AIM to cmcfaul Send a message via Yahoo to cmcfaul Send a message via Skype™ to cmcfaul
When the high beams are on it's supposed to turn off the fog lights....Right? How does it do this?

Chris

89 Carrera
Old 01-04-2018, 04:21 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #197 (permalink)
Registered
 
pavegeno's Avatar
 
Join Date: Nov 2010
Location: Alabama
Posts: 509
Garage
Send a message via Skype™ to pavegeno
High Beams on = fog lights automatically off.

How - German magic.
__________________
2002 GMC Yukon SLE - 4AT - Purchased New in 2002
1988 911 Cab - 5MT - Purchased Used in 2005
2008 Cayman - 5MT - Purchased New in 2007
2014 911/50 - #1173 - 7MT - Purchased CPO in 2014
2019 Macan S - 7PDK - Euro Delivery/New in July 2019
Old 01-04-2018, 04:27 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #198 (permalink)
 
Registered
 
cmcfaul's Avatar
 
Join Date: Feb 2003
Posts: 2,077
Garage
Send a message via AIM to cmcfaul Send a message via Yahoo to cmcfaul Send a message via Skype™ to cmcfaul
Magic aside, is there a relay somewhere? Its super cold here in VA. Suspect a relay might be sticking (in addition to the stalk switch needing replacement or fixing).

Chris
Old 01-04-2018, 05:17 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #199 (permalink)
Registered
 
Downerman's Avatar
 
Join Date: Feb 2007
Location: Central Coast
Posts: 94
Another success with this post

Just wanted to say thanks to this ancient thread poster (and contributors) and I'm grateful as my new (to me) 1981 SC had the same issue with low beam flickering to highs on a rough road. Had to hold the arm in place as to not blind on-comming traffic. With some very minor pressure on the arm identified, my problem was gone. In all honesty, you can clearly deduce what's happened over time. Your actually getting the arm back in-line with what the engineers had in mind. Personally I'm not worried one bit about the lights going off at night doing 60 MPH but point taken as I guess anything is possible. It's whatever makes you sleep well at night. Again, my thanks for the great info.

Old 01-28-2018, 10:47 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #200 (permalink)
Reply


 


All times are GMT -8. The time now is 07:23 PM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.