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e p slick's Avatar
 
Join Date: Mar 2004
Location: Tucson
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Boosted brake conversion questions

I have accuired a 1988 Carrera master cylinder, vacuum assist canister and cast aluminum pedal pivot housing. I plan to install this lash-up on my 1976 911 and need some input. It will activate presently installed 944 Turbo calipers. New booster purchase came with 20mm master cylinder but I wonder if there is any reason I cannot utilize my presently used 23mm unit. Need to find a diagram of how the brake pedal connects to the assembly - seems like there must be a pivot arm or compression rod to activate master cylinder. Also need to know if I can use original 1976 pedal cluster. Sincerely appreciate any help. EP Slick - Indianapolis

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Old 01-24-2006, 05:06 AM
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I'd like to know what is involved also in putting a power assist brake set up in an older (e.g. 1973) car
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Old 01-24-2006, 09:39 AM
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Here is a writeup that Steve Timmons did with some nice pictures....

http://instant-g.com/Projects/BM/Brakes/index.html
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Old 01-24-2006, 09:45 AM
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there is a reinforcement piece that welds in vertically in front of the pedals. it has a bulge in it to clear the power pedal assembly and add rigidity. best to cut the section out of a donor car, trim it down and weld the whole top and front section in as a unit.
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Old 01-24-2006, 10:27 AM
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As John points out, there's more to it than just the MC. In my 1972 tub, we had to get a sheet metal section from a boosted car and weld it in. We also had to run a vacuum line from the rear.

(Disclaimer: When I say 'we,' I mean TRE. )





Old 01-24-2006, 10:32 AM
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there ya go! the proper way to do it.
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Old 01-24-2006, 11:53 AM
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Master cylinder advice

Thanks lots for the great advice. Looks like a pretty straightforward deal. I want to fabricate a bladdered aluminum fuel cell anyhow so have the opportunity to move some of the components around. Appreciate the responses. EP Slick

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AMG V8 SL55 Mercedes, 993 C2, 86' Carrera 3.6 hot rod, Purple 1998 993 that didn't make the cut, 3 very old 930s, A/Fuel Dragster CH3NO2 (R.I.P.), Blown Alcohol TAD, AA/AA, 360 Maxim wingless, Cummins Turbo Diesel. Amateur Welder, Painter and sculptor sort of. -
Old 01-24-2006, 12:49 PM
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